Electronic Equipment Health Management - TCL TV Industrial Park Equipment Management System - Successful Equipment Management Case - Equipment Patrol Inspection - Greatech East Intelligence - Copy

TCL TV Industrial Park - Equipment Health Management

Helping electronics companies build new equipment management capabilities

Customer Challenges

Electronics manufacturing companies have a high degree of standardization and modular design in their products. The production process covers the entire range from modules, components, to final assembly. Front-end modules and injection molding processes are highly automated, while final assembly lines are mostly manual assembly lines.

Customer needs:
· Improve maintenance and repair efficiency
· High losses from abnormal equipment downtime; lack of data support for improvement and innovation in abnormal downtime
· Accurate and quantifiable performance assessment of equipment maintenance personnel
· Accumulate corporate equipment maintenance knowledge to reduce hidden losses from staff turnover

Equipment Health Management

Solution

Greatech East Intelligence introduced the East Intelligence Equipment Health Management Gmaint product for TCL TV Industrial Park, implementing modules such as equipment records, work order management, spare parts management, IoT device data collection, and automatic alarm and repair. Real-time monitoring of data from over 300 key devices and environmental temperature, humidity, and cleanliness was achieved, enabling mobile patrol inspections, automatic alarm and repair, order acceptance and grabbing, user evaluations, points management, maintenance-assisted diagnostics, changeover inspections, and spare parts sharing.

Business Results

Equipment Health Management
  • Line changeover time reduced by approximately 20%
  • Average equipment repair response and total repair time decreased by about 25%
  • Within 6 months of implementation, abnormal equipment downtime showed a significant downward trend, with an overall reduction of about 30%

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