Communication Electronics Equipment Management System-SMT Equipment Management and Maintenance-SMT Line Equipment Predictive Maintenance-TPM Equipment Maintenance-Gechuang Dongzhi--Copy

Communication Electronics-SMT Equipment Management and Maintenance

Top 3 OEM Manufacturer in Acoustic Field-SMT Intelligent Production Line Upgrade

Customer Challenges

Industry product iteration speed accelerates, the trend of multiple varieties and small batches strengthens; trade wars and globalization layout increase supply chain management cost pressure, extremely sensitive to manufacturing costs;

Customer's SMT workshop has a large number of heavy asset, heavy data equipment, 70% OEE level needs to be improved through data analysis; maintenance engineers perform routine maintenance on time, paper records, material throwing failures frequently occur, unable to analyze statistical data of defects, urgently hope for data analysis.

Workshop Visualization Construction

Solution

Application Layer
- SMT Line Equipment Predictive Maintenance: Achieve fault prediction models for key equipment such as placement machines, predictive maintenance
- TPM Equipment Maintenance: Achieve equipment fault knowledge archives, auxiliary maintenance, and integration with material management, achieve automatic material calling, OEE automatic calculation monitoring model
- Production Operation MOM System Integration: Integration of workshop MES and WMS

Platform Layer
- IoT Platform + Big Data Platform: SMT workshop multiple lines, hundreds of models, 300+ machines, daily N*100+G data volume access and processing. Workshop equipment model configuration modeling

Edge Layer/Device Layer
- Achieve edge data protocol parsing and processing for commonly used proprietary equipment in SMT industry

Business Results

Workshop Visualization Construction
  • Through equipment data monitoring and analysis, abnormal material throwing rate reduced by 400 PPM
  • SMT workshop OEE average increased by 5%
  • SMT workshop annual output value increased by 36 million

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