Industry Characteristics: The LCD panel industry is capital-intensive and highly automated, with streamlined production processes that require minimal human intervention. Equipment and production systems are primarily sourced from foreign suppliers, such as those in Japan and Korea. Customer Needs: · Equipment engineers spend excessive time retrieving and analyzing operational data from disparate factory systems and seek integration. · Due to the vast factory area, manual equipment inspection and checking require significant labor hours; automation of these processes is desired. · Real-time and trend monitoring of critical process parameters in key procedures is needed for early warnings and predictive maintenance to enhance equipment process stability. · Given the complexity of machinery, there is a need for detailed, specific equipment maintenance SOPs.
Greatech Integration deployed its Gmaint Equipment Health Management product for TCL CSOT, connecting over 10,000 on-site sensors via an IoT platform. This facilitates real-time collection of key equipment process parameters (e.g., pumps, robotic arms, chlorine concentration, sealant pressure), real-time monitoring of critical parameters, and equipment failure prediction models. The system also integrates equipment ledgers, mobile maintenance operations, spare parts sharing management, and multi-factor data analysis tools, empowering engineers to conduct self-service data analysis and modeling.
