AOI设备-格创东智让工业更智慧

Paint Points

1、Bottleneck of Efficiency

Manufacturing technologies update so fast that the traditional manual visual inspection cannot meet the high demand on efficiency from large-scale industrial production, efficiency improvement urgently needed

2、Bottleneck of Accuracy

Standardized productions demand higher testing accuracy, precision and consistency which cannot be realized by traditional manual visual inspection

3、High Labor Costs

Difficulty in deploying and recruiting employees, high labor costs, reduced profitability

4、Inconsistent Detection Qualities

The quality of manual visual inspection, depending on experience and personal conditions, is difficulty to control.

User Value

Flexible and Efficient

Mature software and algorithm systems that can be deployed quickly and flexibly; super high detection efficiency, 24-7 nonstop operation

Profitable

Low-cost and rapid deployment, fully automated and efficient operations that save labor costs

Secure and Reliable

Localized deployment, customized solutions, guaranteed information and production security

Tracible Qualities

Fully connected quality inspection and production operation systems, whole-process traceability of products

Core Strength

Advanced Algorithm Technologies
The digital image processing technology developed by GETECH, through integrating deep learning and machine learning algorithms, achieved far better detection rate and overkill rate than the traditional AOI.
Flexible Design of Optical Systems
The optical imaging technology developed by GETECH can be deployed flexibly depending on business scenarios and can meet demands of imagine acquisition in different conditions.
Mature Software Architectures
Mature software system architecture and modularized inspection functions can be summoned flexibly according to inspection tasks. The operation is simple and convenient.
Fast Model-Building Technologies
One-click import of product information, automated modeling, modeling time for new products significantly reduced

Application Scenarios

SMT Workshop for Light Bar Production

Inspection of solder paste coating after PCB solder paste printing of light bar modules

Measurement of Assembly Accuracy

Intermediate cellphone modules in the assembly of polarizers and TP&CELL manufacturing processes

Cases

Mobile Phone Assembly Industry

Client’s Industry: Mobile Phone Assembly Industry

Outcomes:
Automated inspection of changing positions, one-click induction of mature products, new programs for new product generated in less than 10 min;
Measurement accuracy of 0.001mm, measurement engineering capability Ppk=2.67(6σ);
Operation efficiency up by 70% compared to traditional quadratic element measuring instrument,
satisfy demands from production line body sampling inspection and from lamination accuracy inspection during machine transfer

Functional Modules

The motion control platform, equipped with servo motor and high precision ball screw, operates smoothly at a high speed, while avoiding vibration and noise. Its repeat movement accuracy can reach 1um.

The ultra-high frame rate industrial camera with telecentric industrial lens can shoot at extremely high speed and deals effective with FPC warping. The self-developed RGB tricolor light source can take true color picture with extremely real display effect. The GPU mass parallel technology has significantly improved the calculation and detection speed.

The core algorithm of AOI software, independently developed by the GETECH team, is highly transferrable and can respond swiftly to project demands. With its rich algorithm libraries, the product can adopt different algorithms according to scenarios. Specializing in visual algorithms, it can be applied to a wide range of industries.

SPC means that statistical methods are used to control each stage of the process, and then the feedback from the analysis of test information is used to promote the improvement of the previous process and to prevent defects. The operators can view the comprehensive statistics of test information through pie charts, bar charts and so on. Statistical information can be exported in Html, Excel or Image formats.