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Success Case | Getech Dongzhi New Energy Solution Helps Lithium Metal Battery Production Intelligent Upgrade

2023-10-09





Jinyu New Energy is a high-tech enterprise that researches and produces high-energy-density, intrinsically safe new batteries, with completely independent intellectual property rights for core technologies. Related technologies are industry-leading. It is a member of the Ministry of Industry and Information Technology's lithium-ion battery safety standard working group and a main drafter of the 'Lithium Metal Battery Industry General Specification'. After achieving breakthroughs in core technologies such as high energy density, high safety, and long cycle life, Jinyu New Energy has entered the mass production stage in the consumer electronics and drone power battery fields.



Jinyu New Energy's high-energy-density lithium metal batteries have obvious substitution advantages over existing lithium-ion battery products. Currently, Jinyu New Energy collaborates with research institutes and upstream and downstream of the industry chain to continuously promote the commercialization of higher energy density lightweight batteries. It needs to establish a manufacturing system with pre-event prevention, in-process control, and post-event traceability and rectification through its own technological innovation, automation, and standardized management, laying the foundation for smart manufacturing construction. Achieve:

1. Build a standardized and normalized manufacturing system for man, machine, material, method, environment, and measurement, standardize manufacturing production, establish Jinyu's digital factory, and lay a solid foundation for Jinyu's transition from small batch to mass production;


2. Build a closed-loop quality management system for the manufacturing process to improve overall manufacturing quality;


3. Build a complete product traceability chain and provide the most real-time and accurate decision-making analysis data for production management;


4. Build an equipment health management mechanism to improve equipment utilization and efficiency;


5. Improve business efficiency, refine production process management, real-time production control, transparent production process, and paperless.


Targeting Jinyu New Energy's business characteristics and needs, Getech Dongzhi takes production manufacturing as the core business, implements digitalization around core businesses such as production planning, process management, quality management, production process management, and equipment management, helping various departments with business collaboration and information data sharing; with the battery production process as the vertical main line, and individual processes as nodes, enforces control over equipment and personnel to produce according to process standards, ensuring the compliance of the entire manufacturing process, while ensuring product quality, achieving data collection and aggregation of the entire product production process, automatically correlating and organizing, forming a complete product data package, achieving full process traceability, and building a good data foundation for big data analysis and application.

Through systems such as MES, EHM, EAP, SPC, Getech Dongzhi helped Jinyu New Energy achieve a data-driven intelligent and lean production operation management model for battery mass production lines, achieving significant results in intelligent production operation:

1. Through the implementation of systems like MES, achieved data integration across the entire chain;


2. Improved the production management mechanism, ensuring production execution compliance while achieving real-time monitoring, refined, and digital management of the entire production process, effectively supporting factory yield and capacity improvement;


3. The new system is independently controllable and can support the enterprise's future high-speed and sustainable development.



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