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Success Story | Getech's CIM Solution for MEMS Top 10 Enterprise in Building a Digital Smart Factory

2025-05-26


A leading MEMS smart sensor system solution provider in China, ranked among the top 10 MEMS enterprises, with products widely used in automotive intelligent driving, humanoid robots, and other fields.

With the company's rapid business growth, the original MES production management system revealed increasing issues:

Over a dozen workshops operated independently, making cross-workshop production management difficult;

Data from various test equipment, including CP, could not be extracted and analyzed, hindering quality improvement;

Multi-segment management from wafer to die led to challenges in plant-wide production data statistics and precise full-process traceability from production to warehousing;

Production quality monitoring was inefficient, with delays in test result judgments and low efficiency in process parameter collection and data analysis;

Addressing the client's pain points and needs, Getech implemented an efficient, intelligent, and highly integrated CIM solution. By deploying MES production management, EAP equipment automation, SPC statistical process control, TMS test management, and other systems, the solution enables digital control from production planning to product delivery, enhancing production efficiency, product quality, management level, and market competitiveness. Integration with existing ERP, WMS, OA, and PLM systems established a unified information platform for manufacturing management, equipment management, quality control, and factory operations management.1) Plant-wide MES management and cross-workshop information flow: For multi-workshop operations, a plant-wide MES system was implemented with data models segmented by workshop, supporting batch tracking across workshops and providing workshop-specific production dashboards for clear visibility.

2) Equipment data collection/parsing for quality improvement: EAP system accurately collects test equipment data, parsing and storing it in real-time or offline; combined with TMS, it reads and displays test data to users for problem analysis, process optimization, and quality enhancement.

3) Full-process traceability and production visualization: Customized features and integration with ERP and WMS enable segmented management with end-to-end data traceability from wafer to die. Custom reports and dashboards provide plant-wide production statistics and workshop visualization.

4) Real-time quality monitoring: SPC system enables real-time quality control throughout production, improving efficiency and product quality.

Getech's plant-wide CIM solution centers on production operation management, integrating order management, production execution, quality control, equipment management, and operational decision-making with industrial automation (including equipment networking and data collection) into a unified manufacturing management platform. It enables closed-loop control of the entire manufacturing process, with large-screen dashboards for workshop visualization, creating a digital, transparent, and automated smart factory.

1. 100% process and quality traceability

Through plant-wide MES, equipment file parsing, and custom features, achieve end-to-end batch traceability.

2. Production efficiency increased by over 15%

Streamline workshop operations and data, break down system barriers, and improve execution efficiency.

3. Human-error quality incidents reduced by over 95%

Significantly reduce quality issues caused by misoperation, Q-Time overtime, recipe errors, and material misuse, improving yield and capacity.

4. Equipment OEE improved by 20%

Analyze equipment OEE via MES and machine data, optimizing production planning and equipment utilization.

5. Yield increased by over 20%

Monitor and analyze production quality with TMS and SPC systems to enhance product yield.

6. Production costs reduced by over 10%

Manage inventory across line-side warehouses with transparent stock information and traceable material history.


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