Phase 1 of GETECH Platform Successfully Launched at TCL CSOT, Boosting Smart Manufacturing
Recently, the Dongzhi Industrial Application Intelligent Platform (hereinafter referred to as the Dongzhi Platform), independently developed by GETECH, was successfully launched at TCL CSOT. This marks the smooth implementation of the smart factory construction project led by GETECH and signifies that GETECH has entered the commercial application stage of industrial internet technology, reaching a new level in the industrial internet field.
As a leader in the panel industry, TCL CSOT has already achieved full automation integration in its production lines. However, data between different devices remained isolated, preventing on-site production personnel from timely and effectively identifying data anomalies. Additionally, data interconnection was not realized, leaving the true value of data largely untapped.
Based on the existing TV panel production line scenarios at TCL CSOT's T1 and T2 factories, GETECH focused on the production site to design and develop a one-stop industrial IoT solution. This solution includes data collection, equipment management visualization, and other features, tailored specifically for TCL CSOT with the Dongzhi Platform.
Currently, the Dongzhi Platform has integrated nearly ten thousand sets of factory data at TCL CSOT, completely revolutionizing the data management workflow: factory data viewing has shifted from post-event tracking to real-time monitoring, and on-site inspections have transitioned to online tracking. Through the platform's interface tools, eight applications have been developed, covering projects such as chlorine gas, HPCP, TTP, and leakage, meeting the multi-departmental monitoring needs of users. Additionally, with the platform's alarm notification function, the feedback cycle for data anomalies has been reduced from 1 hour to within 5 minutes, significantly improving anomaly response efficiency.
Based on existing usage analysis, product quality, equipment utilization, and per capita output at TCL CSOT have all seen comprehensive improvements with the support of the Dongzhi Platform. The expected annual improvement benefits exceed 30 million RMB.
The Dongzhi Platform integrates GETECH's knowledge accumulation from providing OT and IT services to TCL Group and TCL CSOT, combined with its experience in manufacturing informatization and IoT applications. It features several highlights:
Flexible Basic Capability Platform
The platform offers rich basic service functions such as control center, data source management, alarm notification, permission management, log management, data dictionary, and open API services. It adopts a modular, layered data flow and microservices design to ensure excellent scalability.
Powerful Industrial Data Collection and Processing Capabilities
The platform supports diverse data access and large-volume data processing, compatible with various common industrial protocols for networks and devices. It enables the connection of massive diverse terminal devices and supports industrial-grade data storage security measures such as distributed file systems, data block storage, and cross-server multi-point backups to ensure data integrity.
Flexible and Autonomous Industrial Model Building Capabilities
The platform provides simple and efficient rule modeling tools, with rule parameters automatically populated for rapid model generation. It enables efficient rule pattern filtering for real-time message streams, real-time rule triggering, and alarm notification rule execution, offering users a friendly and efficient modeling experience.
WYSIWYG Configuration Application Design Tool
The platform offers professional design tools with diverse graphical controls and interfaces, enabling WYSIWYG online configuration design. Without writing any code, components can easily bind to dynamic data sources and automatically link to the platform's rule library, achieving dynamic interactive design for application pages.
Built-in Rich Industrial Data Visualization and Analysis Capabilities
The Dongzhi Platform addresses pain points such as complex factory data, excessive invalid information, long problem feedback cycles, and cumbersome data management processes. It enhances the timeliness and effectiveness of factory data, improves operational efficiency, shortens quality issue feedback cycles, and effectively enhances process and quality management.
By collecting various factory data, it uncovers hidden issues and common characteristics beneath the data, laying a solid foundation for future problem prediction and anomaly diagnosis. This helps factories achieve technological upgrades, further improve capacity and yield, and form a positive feedback flywheel effect.
At the recent "2019 TCL CSOT IoT Application Launch Event," GETECH CEO He Jun stated that the Dongzhi Platform is a practical implementation of TCL Group and TCL CSOT's efforts to strengthen self-research and independent innovation. The platform is developed for frontline production personnel, aiming to empower them alongside TCL CSOT, continuously enrich platform applications, and accelerate the adoption of new technologies. Only through the integration of IT and OT can TCL CSOT's smart manufacturing technology be effectively implemented. Gechuang and TCL CSOT's production teams will closely collaborate to further explore the synergy between IT and OT, enhancing TCL CSOT's smart manufacturing capabilities. In the future, Gechuang will continue to increase independent research and development to improve production service quality, response speed to TCL CSOT's needs, and reduce operational costs. Additionally, Gechuang will partner with TCL CSOT to enhance the independent development of industrial software and smart equipment.
