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Getech PreMaint Predictive Maintenance for Offshore Oilfield Safety Production

2022-04-20


Focusing on the '14th Five-Year Plan', building a clean, low-carbon, safe, and efficient energy system is key. Recently, Getech and CNOOC Energy Technology & Equipment Limited reached a strategic cooperation to enhance offshore oilfield construction with industrial internet technology, jointly creating a benchmark case for smart offshore oilfields.



The petroleum and petrochemical industry is one of the pillar industries of the national economy, bearing the responsibility of ensuring national energy security. Petrochemical enterprises feature continuous production, high automation levels, large-scale equipment assets, and flammable/explosive characteristics. Rotating equipment accounts for over 80% of usage in petrochemical plants. Equipment failures can lead to production shutdowns, and in severe cases, cause environmental pollution, fires, explosions, and casualties.


With the popularization and application of industrial internet technologies, market demand for predictive maintenance of petrochemical pump groups is increasing. Predictive maintenance helps reduce equipment downtime and energy consumption, while proactive models enhance equipment lifespan, operational safety, and optimize pump management.


CNOOC Energy Technology & Equipment Limited (hereinafter referred to as CNOOC Equipment) is committed to reducing carbon emissions and eliminating equipment safety hazards by promoting industrial internet applications in production.


Recently, CNOOC Equipment collaborated with Getech to develop a predictive maintenance solution for pump groups based on edge-cloud intelligent synergy, strengthening fault prediction and health management to achieve cost reduction and efficiency improvement, jointly building smart offshore oilfields.


The equipment health management (EHM) expert system - Getech PreMaint, built on internet technology, is an integrated platform for rapid sensing, real-time monitoring, early warning, coordinated handling, intelligent maintenance, and diagnosis. It integrates data from DCS, PLC, SCADA, MES, sensors, IoT, etc., constructing multi-source data models centered on equipment processes and conditions to establish effective health assessment models and comprehensive digital lifecycle models; awarded the 2021 MIIT 'Excellent Industrial Internet APP Solution' title.
By deploying Getech PreMaint on offshore oil pumps, integrating multi-source equipment data, conducting signal analysis and monitoring effective values. Utilizing equipment fault alarm algorithms based on degradation process models and automatic diagnostic algorithms via data mining, combined with CNOOC equipment experts' process knowledge, to achieve online condition monitoring of pump groups, rapid anomaly localization, early fault state warning, and intelligent fault diagnosis. This provides strong data support for abnormal cause analysis and predictive maintenance, effectively enhancing the technical level of CNOOC unit operation management.
Meanwhile, Getech PreMaint identifies key factors causing stability anomalies and provides improvement methods, helping CNOOC Equipment technicians quickly locate causes and make precise adjustments during abnormal fluctuations, thereby improving operational stability.

Currently, digitalization, networking, and intelligence are inevitable trends in信息化社会 development. As common industrial equipment, achieving intelligent monitoring and fault diagnosis is a key direction for pump equipment智能化.
Getech PreMaint has been implemented in 100+ leading clients across 10+ industries including semiconductor, new energy, petrochemicals, power, metallurgy, mining, and machinery, accumulating extensive equipment data models and practical experience.
In the future, Getech will continue to closely follow national development, steadfastly using卓越 industrial internet platforms and applications to help more enterprises write a new chapter in华夏 and embark on a new journey of intelligent manufacturing.

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