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Covers 585 mu, with a total investment of 3.42 billion yuan smart manufacturing base, first phase of 273 mu, building area of 265,000 square meters, 24-hour operating smart lights-out factory, can achieve an annual capacity of 6 million units, efficiency increased by 15% ...... On March 28, 2023, TCL Air Conditioner Wuhan Smart Manufacturing Base (hereinafter referred to as TCL Air Conditioner Wuhan Base) was officially unveiled.

TCL Air Conditioner Wuhan Base integrates smart manufacturing, technology R&D, intelligent logistics, smart park, and digital applications. For this, TCL Air Conditioner Wuhan Base partners with Getech Dongzhi, adopts a comprehensive digital factory solution that combines platform and applications, through data analysis and data application, to build a model smart factory driven by data.

*Government leaders and media reporters visit Getech Dongzhi digital application exhibition area

1

Dongzhi Industrial IoT Platform

Builds smart factory data foundation

TCL Air Conditioner distributively deploys Dongzhi Industrial IoT Platform across regions, enabling real-time, comprehensive, cross-regional data connection and monitoring for Wuhan Factory and Zhongshan Factory.

As the foundation for building a smart factory, Dongzhi Industrial IoT Platform connects data from various factory equipment, sensors, controllers, energy generation/transmission/distribution links, etc., establishing a unified data pipeline and base, allowing various systems to connect through the platform in one stop; and based on the platform, rapidly develops various IoT monitoring applications, such as production equipment interconnection, equipment status monitoring, energy consumption automatic monitoring, environmental data monitoring, etc.

Taking TCL Air Conditioner Wuhan Base's two-device, final assembly, and injection molding workshops as examples, through Dongzhi Industrial IoT Platform, achieved 80% integration rate for main equipment, 100% for key equipment, real-time monitoring of various production equipment operation status and key process parameters; in addition, through integration with multiple systems such as MES, WMS, automated warehouse, AGV, etc., realized adaptive line speed adjustment for final assembly conveyor lines, enabling final assembly lines to have dynamic production节奏 based on production yield率; broke down data barriers between two-device automation equipment and related business systems, realized automation of key nodes in the entire workflow such as stamping, tube expansion, degreasing, palletizing, wrapping, labeling, AGV handling, and automatic托盘 replenishment.

*TCL Wuhan Smart Manufacturing Base production line

2

Dongzhi Equipment Health Management System

Serves as smart 'butler' for equipment

Production equipment, as the core asset of manufacturing enterprises, its health management is particularly important.

To make equipment management costs visible and minimize them, TCL Air Conditioner Wuhan Base combines with Dongzhi Equipment Health Management System to advance to equipment management 4.0: comprehensively covers equipment operation management businesses such as repair and maintenance, daily inspection, spare parts, etc., forming a closed loop for equipment management, maintenance, and use; at the same time, through the establishment of a knowledge base, transforms work processes into data assets, finding the best maintenance balance between higher reliability and lower maintenance costs.

After establishing the equipment health management system, all equipment maintenance is managed online; after equipment failure, just click to mark in the system, and the maintenance order will be automatically pushed to the maintenance engineer; after maintenance is completed, there are also full closed-loop processes such as abnormal cause analysis, work evaluation, performance assessment, etc., managed online.

In addition, spare parts for equipment maintenance are also managed uniformly online:配件 inventory is clear at a glance in the system, and can be planned in advance based on historical usage data to avoid shortages or excess inventory, achieving rationalization of spare parts, optimizing production costs and efficiency.

3

Dongzhi Smart Energy Management System

Helps factory save energy and reduce carbon

Based on analysis of current energy management issues, TCL Air Conditioner Wuhan Base built an energy management platform based on Dongzhi Smart Energy Management System, achieving paperless energy management for the entire factory, making various types of energy data such as electricity, compressed air, refrigerant, liquid oxygen, high-pressure gas, etc., have multi-level, transparent, and objective characteristics; and based on the platform, built a精细 energy and carbon management system with multi-department collaboration, providing objective and effective data support for energy management system construction and dual-carbon goals.

The energy management platform integrates multiple core functions such as energy supervision,辅助 decision-making, pre-warning and alarm, energy usage, visual detection,精细 control, energy efficiency analysis, carbon emission management, etc., covering multiple application scenarios such as power distribution system detection, energy asset management, distributed energy management, air compression system energy-saving optimization, etc.

For example, in creating enterprise energy consumption reports, equipment personnel can directly customize various energy consumption data formats on the energy management platform, quickly and accurately export reports, greatly improving statistical analysis efficiency and accuracy, providing precise and effective data support for later management decisions.

In addition, to better grasp production energy consumption, production line capacity per unit consumption analysis is essential: statistical analysis personnel can directly obtain capacity per unit consumption data for each production line through the energy management platform, and can also analyze historical data to grasp daily, monthly, and annual capacity per unit consumption at any time; and use good capacity per unit consumption as a standard value for cause analysis,制定 management standards based on analysis results.

4

Getech Dongzhi

Continuously沉淀 smart factory digital solutions

Valuable experience from cooperating with TCL Air Conditioner to build smart factories helps Getech Dongzhi continuously enrich and improve platform products and functions,沉淀 more comprehensive digital factory solutions, in semiconductor industry chain, new energy industry chain, and industries such as 3C, automotive, etc., helping industrial enterprises achieve high-end, intelligent, green transformation.

To learn more about product/solution details, welcome to consult phone/WeChat: 15800956047.